Chemical & Process Engineering

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Chemical & Process Blogs

Fundamentals of Pump Selection in Process Industries

Discover the fundamentals of pump selection in refineries, petrochemical plants, and gas processing industries. Learn how to choose between centrifugal, rotary, and reciprocating pumps based on fluid ...

WittyWriter Aug 17, 2025 67 views

Chemical & Process Blogs

Separator Fire and Explosion Prevention: Protecting Oil & Gas Facilities from High-Risk Events

Learn how to prevent fires and explosions in oil & gas separators through hazard control, ignition prevention, and fire protection systems....

WittyWriter Aug 14, 2025 57 views

Chemical & Process Blogs

Separator Safety Systems and ESD Integration: Ensuring Safe Operations in Oil & Gas Processing

Explore the essential safety systems and Emergency Shutdown (ESD) integration for oil & gas separators, including relief devices, shutdown logic, and protective instrumentation....

WittyWriter Aug 13, 2025 75 views

Chemical & Process Blogs

Separator Process Control Tuning: Achieving Stable and Efficient Operation

Learn how to tune separator pressure, level, and interface control loops for stable operation, improved separation efficiency, and reduced process upsets....

WittyWriter Aug 13, 2025 51 views

Chemical & Process Blogs

Separator CFD Modeling and Performance Optimization: Designing for Maximum Efficiency

Learn how CFD modeling helps optimize oil & gas separator design and performance, reducing carryover, improving phase separation, and minimizing trial-and-error costs....

WittyWriter Aug 13, 2025 137 views

Chemical & Process Blogs

Separator Internals Selection and Design: Optimizing Separation Performance

Learn how to select and design separator internals, including inlet devices, mist eliminators, and coalescers, to maximize oil, gas, and water separation efficiency....

WittyWriter Aug 12, 2025 199 views

Chemical & Process Blogs

Separator Sand and Solids Management: Protecting Performance and Equipment Integrity

Discover effective sand and solids management strategies for oil & gas separators, including erosion prevention, solids removal systems, and best maintenance practices....

WittyWriter Aug 12, 2025 229 views

Chemical & Process Blogs

Separator Debottlenecking Strategies: Maximizing Capacity Without Major Replacement

Learn how to debottleneck separators through internals upgrades, process adjustments, and flow optimization to handle increased production demands....

WittyWriter Aug 12, 2025 51 views

Chemical & Process Blogs

Separator Troubleshooting Guide: Diagnosing and Solving Common Operational Issues

A complete troubleshooting guide for oil & gas separators, covering common faults, root causes, and corrective actions to restore stable operation....

WittyWriter Aug 12, 2025 70 views

Chemical & Process Blogs

Separator Maintenance and Inspection Programs: Maximizing Reliability and Service Life

Learn how structured maintenance and inspection programs keep oil & gas separators operating safely, efficiently, and in compliance with industry standards....

WittyWriter Aug 12, 2025 119 views

Chemical & Process Blogs POSTS

Aug 17, 2025 WittyWriter

Fundamentals of Pump Selection in Process Industries

Introduction: Discover the fundamentals of pump selection in refineries, petrochemical plants, and gas processing industries. Learn ho...

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4 min read

Chemical & Process Blogs POSTS

Aug 14, 2025 WittyWriter

Separator Fire and Explosion Prevention: Protecting Oil & Gas Facilities from High-Risk Events

Introduction: Learn how to prevent fires and explosions in oil & gas separators through hazard control, ignition prevention, and fire ...

Views

Comments

Likes

2 min read

Chemical & Process Blogs POSTS

Aug 13, 2025 WittyWriter

Separator Safety Systems and ESD Integration: Ensuring Safe Operations in Oil & Gas Processing

Introduction: Explore the essential safety systems and Emergency Shutdown (ESD) integration for oil & gas separators, including relief...

Views

Comments

Likes

3 min read

Chemical & Process Blogs POSTS

Aug 13, 2025 WittyWriter

Separator Process Control Tuning: Achieving Stable and Efficient Operation

Introduction: Learn how to tune separator pressure, level, and interface control loops for stable operation, improved separation effic...

Views

Comments

Likes

3 min read

Chemical & Process Blogs POSTS

Aug 13, 2025 WittyWriter

Separator CFD Modeling and Performance Optimization: Designing for Maximum Efficiency

Introduction: Learn how CFD modeling helps optimize oil & gas separator design and performance, reducing carryover, improving phase se...

137

Views

Comments

Likes

3 min read

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Internals Selection and Design: Optimizing Separation Performance

Introduction: Learn how to select and design separator internals, including inlet devices, mist eliminators, and coalescers, to maximi...

199

Views

Comments

Likes

3 min read

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Sand and Solids Management: Protecting Performance and Equipment Integrity

Introduction: Discover effective sand and solids management strategies for oil & gas separators, including erosion prevention, solids ...

229

Views

Comments

Likes

2 min read

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Debottlenecking Strategies: Maximizing Capacity Without Major Replacement

Introduction: Learn how to debottleneck separators through internals upgrades, process adjustments, and flow optimization to handle in...

Views

Comments

Likes

2 min read

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Troubleshooting Guide: Diagnosing and Solving Common Operational Issues

Introduction: A complete troubleshooting guide for oil & gas separators, covering common faults, root causes, and corrective actions t...

Views

Comments

Likes

2 min read

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Maintenance and Inspection Programs: Maximizing Reliability and Service Life

Introduction: Learn how structured maintenance and inspection programs keep oil & gas separators operating safely, efficiently, and in...

119

Views

Comments

Likes

3 min read

Separator Start-Up and Shutdown Procedures: Safe and Efficient Operation

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Separator Start-Up and Shutdown Procedures: Safe and Efficient Operation

Introduction: Learn the correct start-up and shutdown procedures for oil & gas separators, including pre-start checks, pressurization ...

153

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3 min read

Instrumentation and Control Systems for Separators: Achieving Stable and Efficient Operation

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Instrumentation and Control Systems for Separators: Achieving Stable and Efficient Operation

Introduction: Learn the essential instrumentation and control strategies for oil & gas separators, including level, pressure, temperat...

108

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3 min read

Overpressure Protection and PSV Sizing for Separators: Ensuring Safety and Compliance

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Overpressure Protection and PSV Sizing for Separators: Ensuring Safety and Compliance

Introduction: Learn how overpressure protection systems and PSV sizing safeguard separators, including relief scenarios, API 520/521 g...

107

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3 min read

Corrosion Protection Systems for Separators: Extending Service Life and Reliability

Chemical & Process Blogs POSTS

Aug 12, 2025 WittyWriter

Corrosion Protection Systems for Separators: Extending Service Life and Reliability

Introduction: Learn the best corrosion protection methods for separators, including coatings, cathodic protection, and material select...

111

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3 min read

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Vessel Volume Calculator

Calculate total and partial volumes for horizontal or vertical vessels with various head types. Includes a process sizing mode based on residence time.

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Two Phase Separator Sizing

Size vertical and horizontal two-phase separators. Calculates vessel diameter and length based on flow rates, fluid properties, and holdup requirements.

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Two Phase Pressure drop Calculator

Calculate two-phase flow pressure drop using correlations like Beggs & Brill and Lockhart-Martinelli. Determines liquid holdup and flow patterns.

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Steam System Calculator

A comprehensive steam system calculator for properties, pipe pressure drop, and heat loss. Analyze system efficiency and calculate condensate formation.

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Relief Valve Sizing Calculator

Size pressure relief valves (PSV) for gas, liquid, and steam service according to API 520/521. Calculates required orifice area and selects standard size.

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Refrigeration System Calculator

Analyze and design refrigeration systems. Calculate cooling loads, compressor power, COP, and size heat exchangers for various refrigerants.

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Pump Hydraulics Calculator

A complete pump hydraulics calculator for sizing centrifugal pump systems. Determines TDH, NPSHa, power requirements, and generates a system curve.

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Line Pressure Drop Calculator

Calculate single-phase pressure drop in pipes for liquids and gases. Uses Darcy-Weisbach and Hazen-Williams methods for accurate hydraulic analysis.

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Orifice Plate Sizing

Size orifice plate flow meters for liquid or gas service using ISO 5167. Calculate beta ratio, orifice diameter, and check sizing validity.

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Heat Exchanger Calculator

Design and size heat exchangers with our comprehensive calculator. Solves for heat duty, LMTD, surface area, and effectiveness for various exchanger types.

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Gravity flow calculator

Size gravity flow lines using the Froude number to determine self-venting or non-self-venting flow regimes and calculate required pipe diameters.

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Gas Volume Convertor

Convert gas volume flow rates between standard (S), normal (N), and actual (A) conditions. Handles units like Sm³/h, Nm³/h, SCFM, and MMSCFD.

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Flare System Calculator

Design and analyze flare systems with our calculator. Performs flare tip sizing, stack height, and radiation calculations based on API 521 standards.

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Expansion Vessel Sizing

Size an expansion vessel for heating or chilled water systems. Calculates total system volume, required expansion volume, and checks vessel adequacy.

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Desuperheater Sizing

Calculate the required boiler feedwater (BFW) flow to control superheated steam temperature with this easy-to-use desuperheater sizing calculator

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Control Valve Sizing

Size control valves for liquid, gas, and two-phase services with our Cv calculator. Compliant with ISA-75.01.01 standards for accurate valve sizing

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Air Receiver Sizing

Calculate the optimal air receiver tank size for your compressed air system. A free online tool for sizing based on flow rate, pressure, and storage time

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